Production
Productivity Redefined
Automation in Production: Efficient Control of Manufacturing Processes
- Solutions for all industries – tailored, modular, and scalable
- Improved efficiency, quality, and operational flexibility
- integration with existing systems (ERP, MES)
- Modernization of existing equipment through retrofit solutions
- 24/7 service and dedicated personal support
- Transparency and traceability across the entire production process
Many manufacturing companies face the challenge of maintaining and strengthening their competitiveness. Automation in production enables businesses to streamline operations, increase efficiency, and improve cost structures.
Regulatory requirements, growing demands for quality, and the need to adapt quickly to changing market conditions require solutions that are aligned with the realities of modern manufacturing. This is exactly where proCtec comes in: we provide tailored automation solutions designed to make your production processes more efficient, flexible, and future-ready.
Challenges and Requirements in Modern Manufacturing
Companies require reliable integration of their production systems into existing IT infrastructures to reduce lead times, improve data availability, and prevent production downtime. Ensuring compliance, maintaining operational transparency, and resolving disruptions quickly are additional requirements that modern manufacturers place on production automation solutions.
proCtec: Systematic Solutions for Production Automation
• Complete process documentation and data archiving
• Modular and scalable automation solutions
• Transparent production control and intuitive operation
proCbatch: Automating Batch Processes
proCbatch is a system for controlling and monitoring batch-based manufacturing processes. It is used in the rubber and plastics industry, the chemical and pharmaceutical sectors, and food production environments. Through centralized recipe and order management, the system ensures complete batch traceability throughout the production process.
The solution supports the entire process chain—from manufacturing through warehouse management—and offers a certified interface to common ERP systems. Operational, production, and quality data are continuously collected, monitored, and documented.
proCextrusion: Control System for Extrusion Lines
proCextrusion centrally controls all plant components across one or multiple extrusion lines. Its graphical plant visualization provides transparent insight into every stage of the production process.
The system includes order-based reporting, alarm management, and user rights administration as part of its core functionality. Production times, setup times, and downtime can be analyzed at any time to support continuous improvement initiatives.
Web-based reporting and remote maintenance capabilities further simplify daily operations and enhance system availability.
proCvlies: Process Control System for Fiber Processing
proCvlies controls processes such as weighing, dosing, mixing, and conveying in fiber and nonwoven production. The system covers the entire production chain—from fiber opening and blending through bonding and finishing to final packaging.
Its modular architecture allows for project-specific adaptations and future expansions. Standardized technologies ensure high system availability while helping to reduce operating costs.
proCMES: Manufacturing Execution System
proCMES connects the production level with enterprise IT systems and manages detailed scheduling, production control, and order processing feedback. The solution provides full transparency across material flows and enables complete product traceability.
Production data is continuously captured, processed, and made available for analysis. The system helps reduce lead times, optimize inventory levels, and ensure precise manufacturing according to customer specifications.
proCretrofit: Modernization for Existing Production Systems
proCretrofit provides a cost-effective way to modernize existing machines and production facilities. Instead of replacing mechanically sound equipment, outdated control and automation technology is upgraded to current standards.
By implementing modern hardware and software technologies, proCretrofit improves productivity, availability, and operational reliability. At the same time, it enhances integration with MES and ERP environments, reduces downtime, and extends the service life of production assets for many years.
We divided our range of services in five central topics of interest:
Benefits of Industrial Automation
The integration of modern automation technologies helps sustainably reduce operating costs while improving efficiency across the entire production process. Projects are implemented efficiently, and high system availability is maintained over the long term.<br/>In addition, proCtec’s dedicated service team serves as a reliable partner, providing ongoing support to ensure the continued performance and reliability of your automation systems.
In-Depth Industry Expertise
FAQ
Automated manufacturing increases efficiency, reduces error rates, and ensures consistently high product quality. It also enables production processes to be adapted more flexibly to changing requirements while sustainably reducing operating and production costs.
